Star Tech Journal

Issue: 1997-July - Vol 19 Issue 5

0
STAR*TECH JOURNAL
July
1997
BOCRilLH
llanufacturlng
Corporation
Ed Glapinski, Quality Control Manager, Rock-Ola Mfg Corp., Torrance, California
TROUBLESHOOTING THE SveERSoNtc COMPUTER
AND KEveoARo/D1sPLAV
Our service center has had several
inquiries about how to determine if
the SyberSonic Computer or key-
board/display is bad in the event that
the display does not show data.
[TROUBLESHOOTING TtP]
MODEL
All Rock-Ola Jukeboxes with
SyberSonic Electronics
her, the amplifier is hot even with
logic power off.)
4. Reapply power by returning
the power cut off switch to it's
middle position. This sends a
command via the RS-485 port
from the computer to mute the
amplifier. The amplifier menu
LED's should tum off and the
mechanism will "home" itself.
POWER CUI OFF SWITCH
SYMPTOM
Keyboard/Display has power but
is inoperative. (Keyboard Power
Led is on.) Mechanism goes
through power up process and
"finds" home.
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WARNING
MIPLIFIIA HM POWIIR APNIID EVMWHIN
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MIIIUIID 1UIIN IIAIN . , _ SWIICll 9fli:
PROBLEM
How to tell if keyboard or com-
puter is bad.
Statuallevel LED
-a-~_... ..
+12 .......
.... -+-1...---1
1
Feature
LED
5. Activate the amplifier menu
again.
6. Press and release the power cut
off switch. This will cause the
machine's power to reset which
will "home" the mechanism and
should also extinguish the ampli-
fier menu LED's
* If the amplifier menu LED's
tum off, the computer is good
and the keyboard or keyboard
cable should be changed.
* If the menu LED's stay on, the
communication port is defective
and the computer needs to be
replaced.
THEORY
Any time power is reset, a mute
signal is sent to the amplifier.
Any time the amp receives a
mute signal, the menu LED's will
turn off .
nication is working correctly and
that the problem must lie in the
external RS-485 communication.
The keyboard and amplifier
communicate via the same data
July 1997
bus. Therefore if the menu LED's
turn off, the external RS-485 is
working and the problem must
be in the keyboard or keyboard
cable.
Further questions should be di-
rected to Rock-Ola's Rosemont,
IL. service department.
The following information may
be considered "dry" or even bor-
ing, but for those who are inter-
ested in maintaining maximum
income from their route, it's
worth trudging through.
How much does a jammed biU
acceptor and not knowing about
it right away really cost?
I had the opportunity to analyze
service call data from a good
sized operator. This information
was derived over a recent week-
end. Several interesting facts
came to light. (By the way, this
company is "radio dispatched",
prides itself on it's fast service
response time and the fact that
their service people carry a com-
plete set of spare components for
all of the models of CD juke-
boxes they operate.)
FACT: Locations tend not to call
for service when a problem oc-
curs. The bartender will call
when not busy or just leave a note
for the day shift.
UPON: There were a
total of 9 currency related calls
from 9:00 AM on Friday until
FACT BASED
m
11 :45 PM Sunday. The average
amount of time that passed be-
tween the actual breakdown and
the location's call was a little over
18 hours. Three bill acceptors
were out of service for more than
2 days before someone called.
Coincidentally, the locations that
took the longest to call are also 3
of this operators' top ten income
producers. Each earns about
$300.00 per week.
FACT: A malfunctioning bill ac-
ceptor directly affects the
machine's income.
FACT BASED UPON: Using the
above average income, we can
assume a loss of about $30.00 per
day per location. Multiply
$30.00 times the number of cur-
rency related calls and you'll see
$270.00 per day in income alone
was lost.
Now lets look at the less obvious
losses and costs.
FACT: Not knowing about a mal-
function costs money.
FACT BASED UPON: In seven of
the nine cases, this operator (who
covers 5 counties) had a service
person in the area of the machine
at the time of the actual malfunc-
tion. Had he known about it, the
bill jam could have been taken
care of almost immediately. In 3
cases, this operators service
people drove past a location with
a problem several times. The
service person didn't know a
problem existed.
STAR* TECH JOURNAL
Not knowing resulted in many
return trips and unnecessary
"down time." On the weekend
being analyzed, not knowing a
problem existed resulted in ap-
proximately 250 miles of extra
driving. Time to drive these ex-
tra miles is about 10 hours at a
labor cost of $150.00. Cost to
operate vehicle an extra 250
miles is $75.00.
Now that I've totally bored you
with all of these facts and figures,
let's look at what not knowing
about a bill jam cost this opera-
tor.
FACT: Not immediately knowing
about the 9 malfunctioning bill
acceptors cost this operator over
$1,000.00
FACT BASED UPON:
Lost Income:
Extra Labor Cost
Extra Miles:
Total Cost:
$ 810.00
$ 150.00
$ 75.00
$1,035.00
FACT: Rock-Ola's SyberSonic
TeleCommunications Module
can save operators who use them
$1,000.00 per weekend.
FACT BASED UPON:
above story.
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