Star Tech Journal

Issue: 1989-March - Vol 11 Issue 1

Servicing Fluorescent Lights:
Matt J. Mccullar
Forum Fair Arcade
Arlington, Texas
PURPOSE
As the tallest person on the payroll, I have the
glamorous duty of repairing fluorescent lights not
only in the video game marquees, but in the ceiling as
well. I spent a few hours doing this last week. Fortu-
nately, the only bad parts were bulbs, but after
spitting out dead moths and noticing several dark
marquees on our games, I decided to find out more
about how fluorescent lights work so our marquees
illuminate properly and so the players can see around
the room. Let's see how they work.
FLUORESCENT/INCANDESCENT
A fluorescent bulb is not exactly like an incandescent;
a fluorescent bulb's current flows through a gas
instead of a wire. It does have filaments, though, that
are on opposite ends of a gas-filled tube, as seen in
Figure 1. The tube is filled with a mixture of argon gas
and mercury vapor. This gas will not conduct with
just 120 volts AC. But when the starting switch is
closed, the wire circuit is completed and current
flows. This heats up the filaments in the tube, making
them glow. But the tube won't light yet. When the
starting switch is released, the ballast coil produces
a brief pulse of high voltage. This "kick" is powerful
enough to ionize the gas in the tube. Ionized gas is a
good conductor, so now current flows through the gas
in the tube. Now that current flows through the tube
instead of the switch, the ballast acts as a resistor and
controls the current flow. Once the high voltage has
ignited the gas, a much lower voltage keeps it going.
It's like revving a car up to highway speed, then
cruising for a hundred miles.
LET THERE BE LIGHT
Okay, so current flows through the argon-mercury
gas. Does that produce light?Yes, but not the kind we
can see. If the tube is nothing but clear glass, the
result would be invisible ultra-violet light. So, to
make it visible, the inside of the tube is coated with
phosphors. Phosphors' claim to fame is that they glow
with visible light when they are hit by ultraviolet light.
Tube manufacturers offer several colors of lamps by
mixing different amounts of chemicals in with the
phosphors to get white, yellow, blue or any other
color. The glow of the phosphors is the actual light
from a fluorescent tube.
STARTERS
The previous circuit example is used for desktop
lamps, which require someone to push the starter
button. But if we had that on all our equipment, we'd
spend each day doing nothing but pushing buttons to
get our marquees and overhead lights turned on!
That's whywe have the automatic starter. It ~ooks like
a small tin can. It acts like a switch, but it stays closed
just long enough for the fluorescent tube to fire. It
does this automatically, but if it fails it can gtve you
a real headache.
12.0 \(AG,
BALLAST
FLUORESCENT TUB~
+
FILAMENT
FILAMENT
PHOSPHORS
STARTER
SWITCH
Figure 1
Basic Fluorescent Operation
The glow starter (his real name) contains a capacitor
and a glow switch (see Figure 2). A glow switch is a
glass tube containing two pieces of metal, each with
a contact on the end; and neon gas. The metal pieces
are each bimetallic and bend when heated, just like
what happens inside a thermostat. To understand
why things are put together this way, take a look at
Figure 3. When the circuit is first turned on, 120 Vac~
flows through the ballast, the tube filaments - and
stops when it hits the glow switch, because there is no
continuity. But the 120 Vac is powerful enough to
heat up the neon gas in the glow switch bulb and
make it glow. This heat causes the bunetallic strips to
Marquees and Ceilings
bend and make their contacts touch together. When
these contacts touch, the neon gas stops glowing
because current is flowing through the glow switch,
the fluorescent tube, and the ballast. At this instant,
it is exactly like having someone push a start button.
The filaments in the fluorescent tube glow and pre-
pare it to fire. With the neon extinguished, the heat
source in the glow switch is removed, and the bime-
tallic strips cool off enough to break the contacts and
bend back to their original separate position. When
the glow switch contacts break, the ballast trans-
former provides its inductive "kick," and the fluores-
cent tube turns on.
- - - - - - --
-
' ;,
'
·':;
GLOW
..-SWITCH
.,.
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_.. -
---
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\__: - ~ - ... ,
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' - - ~- - - ! - / /
Figure2
Starter: Inside And Out
The starter as a whole is connected in parallel with
the tube, but when the tube is lit there is not enough
voltage to relight the neon gas in the glow switch. So
the contacts stay apart.
Remember the capacitor? It absorbs the arc formed
when the contacts open, so it makes them last longer.
It also reduces radio interference caused by the arc.
If the metal contacts in the starter weld together, or
the capacitor shorts out, current would constantly
flow through the tube filaments, quickly burning
them out. This ruins both the starter and the bulb, so
you'll have to replace them both. Something else to
worry about.
INTERESTING ASIDES
~- An interesting thing about fluorescent bulbs is the
• gas in them will not fire at low temperatures. Once the
bulb is started, however, it will stay lit regardless of
how cold it is. That's why they come on fine early in
the day when the heating system is on, but if the tem-
perature drops in the afternoon to around 50 degrees
F, they won't work if someone shuts them off and tries
to restart them again. A good rule of thumb is if it's too
cold for you in shirt-sleeves, it's too cold for fluores-
cent bulbs.
A fluorescent bulb will glow all by itself, with nothing
connected to it, when hit with strong radio-frequency
(RF) energy. There have been several cases of people
who live near powerful transmitters reporting that
they can't shut off their lights! Aerospace companies
sometimes test certain radio dishes by holding fluo-
rescent tubes in the beam paths. High-voltage power
lines can light them on the ground.
WHAT CAN GO WRONG AND HOW TO FIX IT
The most common failure is a bad bulb, and substi-
tution is the only cure for that. After removing a
suspect bulb, lift one end of it and then the other, and
listen for rattling sounds. Does it sound like some-
thing is rolling around inside the tube? If so, one of
the filaments has broken loose. A tube will not light
if a filament is open, so check for continuity with a
meter on both ends. Sometimes, though, both fila-
ments may be good and the tube will still be bad; the
vacuum seal may be punctured, or the bulb has just
reached the end of its life.
If a tube is black on both ends, the tube is darn close
to dying on you. Each time the lamp is started, the
filaments glow and burn off some of the phosphors
close to them. Over time there won't be very many
phosphors left and this lets you know that the bulb's
age is showing.
READY SET START!
If the bulb won't light at all and bulb subing doesn't
work, you may have a bad starter or a bad ballast
transformer. The starter has two ridged legs under it,
and a light counter-clockwise twist will remove it from
its socket. If a new starter doesn't do the trick, pray
for a loose bulb socket or a blown fuse. The ballast
transformer is just a coil of wire, so check for conti-
nuity; if it has a burning smell and/ or still doesn't
light the tube, replace the ballast. It could have a
shorted turn in it, and not many of us have a coil
tester. You can quickly check for proper voltage by
removing the starter and sticking the meter probes
into its socket. If you don't get 120 Vac you know
something's wrong.
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