Star Tech Journal

Issue: 1987-July - Vol 9 Issue 5

STAR*TECH Journal
July 1987 (4)
Inside Switching Regulators
(Part 4)
By Janes Beck
Greater southern Distributing Co.
Atlanta, Georgia
Vsuffl!!I
OK, what is control logic? In our case it
is a pulse width IOOdulator (PWM). What's a
pulse.width IOOdulator? Figure 1 is. What
does it do? It responds to a change on its
input by changing the duty cycle of its
output.
ERIIQR .AMPLIFIER
If you will look at figure 1 you will
notice that the circuit is made from two
OP amps. One is used as an error amplifier
and the other is the IOOdulator. The error
amplifier uses an input voltage sampled
from the voltage we want to regulate and a
reference voltage.
As in linear regulators, the reference
voltage is a "rock steady" constant that
is used to conpare to the output voltage,
so corrections can be made. The IOOdulator
is another OP amp that does not have any
negative feedback, this means it is acting
as a conparitor. It takes the output of
the error amp (marked Ve in figure l} and
conpares it to a sawtooth wave applied to
the "-" input.
In summary, a sample of the regulated
output is applied to the error amp. The
error amp then outputs a proportional
control voltage that is then applied to
the IOOdulator. The IOOdulator conpares the
control voltage to a sawtooth wave. When
the amplitude of the control voltage is
greater than the sawtooth wave, the
IOOdulator abruptly pulls its output to the
negative supply rail, and when tbe control
voltage is less than the sawtooth wave,
the IOOdulator swings to the positive rail.
-A_.,....,~__,-A....,co~-\-n,\yoltOl\e
V
's--...,-r-t"
In our situation the negative supply rail
would be ground. Figure 2 shows how the
control and sawtooth wave inputs effect
the output of the IOOdulator. This effect
is exactly what switch IOOde regulation is.
The IOOdulator output can then drive
current amplifiers and ultimately the main
power switching transistors.
That is all fine and dandy, but to get ou~
particular supply up and running we not
only need the pulse width modulator in
figure 1. We need a reference voltage,
sawtooth generator, circuitry to convert
the PWM output to two conplimentary
outputs for our switching transistors, and
current amplifiers.
1~~
1Nv
REF
INPUT INPUT OUT
NON
ll'IV
FEED
INV
INPUT BACK
IN P IJT
CXJTPUT
CONTROL Vee
DEAD
TIME
COITROl.
CT
Fis 3
CZ
E2
El
RT
GND
Ct
July 1987 (5)
STAR*TECH Journal
The reference voltage is easy, a zener
diode would be sufficient, but the rest of
the "goodies" would require quite a bit of
work. Fortunately the masters of silicon
magic have smiled upon us. Figure 3 shows
the pinout and partial inner structure of
the TL-494C PWM switching regulator chip.
It contains all of the functions we need.
It even has a couple of extras. Pin 13 is
the outµit control pin. If for any reason
this pin goes "low" it shuts off the
chips' outµits. Very useful for things
like over-voltage and over-current
protection.
Premier SPRING BREAK Plastic
Ramp Breakage
By Premier customer Service
Bensenville, Illinois
PROBLEM: Breakage of the plastic ramp on
the left side.
SOLUTION: Addition of 21158 Ball Deflector
to the left side of the ramp -samples
only- (see drawing for the proper
placement).
* Ball Deflectors are available at Premier
Technology at no charge.
It also has a pin called "Dead Time
Control." This is used to set the mininum
time between when one of the switching
transistors is supposed to turn off and
the other is to tum on. In other words,
it is used to ensure that if one of the
transistors has a slow recovery time it is
~ not still conducting when the other starts
,\ • to conduct.
I believe that should do it for now. Next
nonth we take our TL-494C and connect it
to our supply, and then discuss some
troubleshooting.
MANUFACTURER'S NUMBERS
Customer Service
Arachnid 800/435-8319
Ardac 800/321-07B5
Atari/Namco 408/434-3950
Bally/Midway/Senta 312/451-9200
Capcom 408/745-7081
Cinematronics 619/562-7000
Data East 408/286-7074
Doyle 208/743-3B11
Exidy 800/538-8402
Konami 312/595-1443
Memetron 312/629-6500
Merit 800/445-9353
Nichibutsu 213/408-0518
Nintendo 800/633-3236
Premier 312/350-0400
Romstar 213/539-2744
Sage 408/435-0201
Showcase 800/642-7263
Taito 312/520-9280
Tecmo 800/457-6050
Tradewest 214/874-2683
Univid 800/321-2778
Wico 800/323-4258
Williams 312/267-2240
11
BALL DEFLECTOR
PART NO. 21158
1-~
½-i , -- ' I
'\-.8 ..,
..._..,
..,..,_
1. Using Ball Deflector, part# 21158 as a
tenplate, press firmly against plastic
ramp and position so that it is about
3/16" ahead of the front edge of the
plastic ramp and not touching the
mini-post rubber ring. At this time scribe
the two nounting holes on the playboard,
see figure 1.
2. Center µinch the two scribed nollllting
holes and drill through the playboard
using .093 (3/32") drill. Mount the Ball
Deflector with the two screws provided.
3. Installation is now complete.
Murphy's Law #905
Science is true. Don't be misled by facts.

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